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Hydraulic cylinder in half sectionHalf-section diagram of a hydraulic cylinder showing the barrel, piston, rod and oil chambers over a technical grid.L₁ = L₀ + SDd
Manufacturing · Repair · Navoi

Hydraulic cylinders: manufacturing and repair

TIO PROM KOMPOZIT makes hydraulic cylinders to drawing or sample and repairs them for mining and heavy equipment: BelAZ dump trucks, excavators, cranes, dozers and industrial presses.

What is a hydraulic cylinder?

A hydraulic cylinder converts the pressure energy of hydraulic fluid into mechanical force and straight-line motion. It lifts, pushes, pulls and lowers heavy loads and drives working mechanisms.

Hydraulic cylinders are among the key working parts of excavators, dump trucks, mining machinery, cranes, dozers, presses, agricultural machines and industrial equipment. Repairing and manufacturing hydraulic cylinders for mining companies in Navoi and across Uzbekistan is our second core business.

What a hydraulic cylinder does

  • Lifts and lowers heavy loads
  • Moves mechanisms forwards and backwards
  • Produces high pushing and pulling force
  • Changes the position of bodies, booms and other structures
  • Gives precise motion control and safe load handling

Core capabilities

Stroke, working pressure and mounting dimensions are set by the project and order requirements.

Rod diameter
Ø80–270 mm
Barrel bore
Ø120–350 mm
Barrel outer diameter
Ø150–440 mm

How a hydraulic cylinder is built

A cylinder is only as reliable as each of its parts: rod, barrel, piston, seals and end caps. The cross-section shows the main parts of a double-acting cylinder.

Learn more: Design
Longitudinal section of a double-acting hydraulic cylinderCylinder parts: rod, barrel, piston, piston and rod seals, wiper, rod guide, head, cap, mounting eyes, oil ports A and B, cap-end and rod-end chambers.

Types of hydraulic cylinders

By working principle, cylinders are single-acting, double-acting or telescopic. Each type has its own field of use.

Single-acting (returned by spring or load), double-acting (two ports) and telescopic (three stages, retracted and extended) cylinders.
Single-actingOil to one port; spring or load returnSingle-actingPSpringOil to one port; spring or loadreturn
Double-actingPorts A and B: oil extends and retractsDouble-actingABPorts A and B: oil extends andretracts
Telescopic3 stages: compact when closed, long strokeTelescopicRetractedExtended1233 stages: compact when closed, longstroke
Learn more: Types

Applications

From tipping a mining truck body to driving presses and cranes — the hydraulic cylinder is the working muscle of every heavy machine.

Silhouettes of a dump truck, excavator, crane, dozer, press and tractor; the cylinder position is highlighted in colour.
Mining dump truckMining dump truck: Cylinder positionMining dump truck
ExcavatorExcavator: Cylinder positionExcavator
Truck craneTruck crane: Cylinder positionTruck crane
DozerDozer: Cylinder positionDozer
Hydraulic pressHydraulic press: Cylinder positionHydraulic press
TractorTractor: Cylinder positionTractor

Cylinder position

Learn more: Applications

Quality and reliability

In designing, making and repairing every cylinder we focus on technical requirements, material properties, dimensional accuracy, sealing and safe operating conditions. The goal is a hydraulic solution that fits the job, runs steadily and lasts.

Does your hydraulic cylinder need repair, or do you need a new one?

Send the machine model, main dimensions and a description of the fault — our specialist will contact you to agree on the scope of work and next steps.