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Types

Types of hydraulic cylinders

Hydraulic cylinders fall into groups by working principle, design and purpose. Choosing the right type determines the reliability and service life of the machine.

By working principle

Single-acting (returned by spring or load), double-acting (two ports) and telescopic (three stages, retracted and extended) cylinders.
Single-actingOil to one port; spring or load returnSingle-actingPSpringOil to one port; spring or loadreturn
Double-actingPorts A and B: oil extends and retractsDouble-actingABPorts A and B: oil extends andretracts
Telescopic3 stages: compact when closed, long strokeTelescopicRetractedExtended1233 stages: compact when closed, longstroke

Single-acting cylinder

Oil pressure produces working force in one direction only. The rod returns under the load’s weight, a spring or an external mechanism.

Applications: Hydraulic jacks, simple lifting systems and some dump truck mechanisms.

Double-acting cylinder

Oil pressure both extends and retracts the rod, so motion is controlled in both directions.

Applications: Excavators, cranes, mining machinery, dozers and industrial equipment.

Telescopic cylinder

Several stages nest inside each other. Compact when retracted, it delivers a long total stroke.

Applications: Dump trucks, mining haulage, lifting platforms and special vehicles.

By design

Simplified silhouettes of welded, tie-rod, plunger and double-rod hydraulic cylinders.
WeldedEnd caps welded to the barrelWeldedEnd caps welded to the barrel
Tie-rodEnd caps held by tie rodsTie-rodEnd caps held by tie rods
PlungerA ram works without a pistonPlungerA ram works without a piston
Double-rodRod extends from both endsDouble-rodRod extends from both ends

Welded

Barrel and end caps are joined by welding or other structural methods. Widely used in mobile machinery and harsh conditions.

Tie-rod

Head and cap are held together by long tie rods. Found in industrial presses, production lines and standardised equipment.

Plunger (ram)

A plunger is the working element. Used where a large push or lift force is needed in one direction.

Double-rod

The rod extends from both sides of the piston. Equal areas on both sides balance speed and force in each direction.

Other versions

There are also tandem, cushioned, multi-position and custom-built cylinders. Their design follows the equipment drawing and operating conditions.

Quick comparison

TypeWorking directionRod returnTypical use
Single-actingOneLoad or springJack, lifting platform
Double-actingBothOil pressureExcavator, crane, dozer
TelescopicUsually oneLoad weight or oilDump truck body
PlungerOneLoad weightPress, lift

Does your hydraulic cylinder need repair, or do you need a new one?

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